beam welding lines

Detailed Product Description

Beam welding lines

This machine is combined of auto-moving gantry, auto submerged arc welder, solder
recycling system, guiding arc device etc. Using frequency variation can adjust
the speed of welding moving. Using electric circuit control can get the result of
stable arc; large range of current adjustment and the function of auto filling
is pit. The machine is applied to the machinery manufacture, steel structure such
industries.
Product main featureThe control part is composed of MZK-3 welder control box and external control box.

MZK-3 control box uses the advanced electric circuit, having the advantage of large
adjustment range of welding voltage current. It can adjust from 20V-50V,200A-1000A.
Using closed loop control can auto shifting feeding the wire. At the same
time it has the function of auto guiding ARC and drawing back ARC.
Main technical parameter1.H-beam dimensions:width:120-600mmheight:200-1350mmlength:800-15000mm2.welder: MZ-1000B (submerged-arc welding)3. welding control and motor:Z2-2.24. position of welding :Fillet welding5. power supply:380V/3PH/50Hz6. gantry speed:3000mm/min7. welding speed:250-1000mm/min8. extension pillar left/right adjust:Manual9. speed adjustment:Frequency variation11.control box:Welder/gantry moving/gas device12.solder recycle equipment:Capability: 100kg*213.power source:At one side of trolley14.track width:4000mm15.all width of gantry:4800mm16.welding height:1200mm17.guiding arc device:Mechanism18.cable feeding:Pulley19.applicable welding wire:-5mm20.weight of wire coil:150-250 kg*2

It includes:
1) Multi-head strip flame cutting machine
2) H I T beam assembling machine
3) H I T Submerged arc welding SAW welding machine
4) 90 degree Movable overturning machine
5) 45/60 degreeHydraulic overturning machine
6) Steel convoyer  machine, H I T beam moving
7) 180 degree fliting overturning machine

8) Hydraulic/ H beam flange straightening machine

H beam shot-blasting machine

KG4000 CNC/Multi-head strip flame cutting machine

Rail span: 4000 mm
Rail length: 14000 mm (can be extended)

Effective cutting width X Length: 80-3200 mm  X 12000MM
Cutting speed: 50- 750 mm /min for gas cutting
Rapid speed: 3000 mm /min
Longitudinal strip cutting torch: 9 sets

CNC transverse cutting torch:2 sets 

CNC control system: JF-CNC08C

Nesting software: FastCAM professional

             

1500 H beam automatic assembling machine

Beam web Height: 200 -1500 mm 
Web thickness: 6 -32 mm 
Beam flange width: 150-800mm 
Flange thickness: 6 -40mm 
Length of Beam: 4000 -15000 mm 
Assembling speed: 0.5-5.5 m/min (step less) 

Input roller + Output roller: 24000mm

CO2 gas welder: 2 unit Panasonic KR350 
 

MZG2X1000 × 2 Gantry submerged arc welding (SAW) machine

Beam web Height: 200 -1500 mm 
Web thickness: 6 -32 mm 
Beam flange width: 150-800mm 
Flange thickness: 6 -40mm 
Length of Beam: 4000 -15000 mm 
Rail span X Rail length: 4000x20000mm 

Welding speed: 240 -1000 mm /min 
Rapid speed: 3000mm /min, doub le Side
Welding position: fillet welding in the flat position

Submerged arc welder: 2 units, DC1000 Lincoln, USA 
                                             

 

JZ-40 H beam flange straightening machine

Beam web Height: 200 -1500 mm 
Web thickness: 6 -32 mm 
Beam flange width: 200-800mm 
Flange thickness: 6 -40mm (St37, Q235 material)
Straightening speed: 13000 mm /min

Input roller + Output roller: 20000mm 
Relationship between the width and thickness of the work piece

s	20-30	30-40
b	200-800	400-800

 

HPG1810 shot-blasting machine

Specifications of work-piece

Steel plate:  Width<1800mm

Thickness 6-30mm

Length> 3000mm

Section steel: max section size (width×height) ≤1000×1800mm

Steel tube, angle steel, C-channel, I-beam and H Beam:  length ≥3000mm

Steel structure: max section size (width×height) ≤800×1600mm

Length ≥3000mm (work piece that could be running on the conveyor)

Shot-blasting quality grade:ISO850-1: 1988 A-B Sa2-Sa2.5 grade

Work-piece processing speed: V=0.6-3.0m/min

Total capacity: about 130.4Kw.